Failure analysis of support during profile cutting process using horizontal milling machine

In this study, the effects of cutting forces on the support of horizontal woodworking milling machine are examined during profile cutting process using both experimental and analytical approaches. The support modeled in 3D using SolidWorks software is a crucial component of the horizontal milling machine used to locate and fix the wood workpiece during the cutting process on the workbench. The effects of cutting forces on the support specimens are measured experimentally considering vibration and failure analyses. Analytical stresses and modal analyses of the support were also calculated using finite element-based analysis approach. Chatter vibration forces of the cutting tool which resulted from cutting forces in x-, y-, and z-directions were calculated analytically during the profile cutting process. The results showed that both cutting and chatter forces are highly effective on the support component failure of the woodworking milling machines.